The cluster of activities related to Materials and
Microstructures has the goal to develop integrated components
and the associated technology making use of the freedom of shape
and low-cost processing technology of polymers. Function
integration can be achieved in a single polymer, for instance
optical and mechanical requirements can be met with amorphous
thermoplastics, but very often the integration of inorganic
materials is a functional requirement. In that case replication
of reactive resins on inorganic substrates gives the optimum mix
of shape freedom and low-cost technology with high stability and
increased functionality (e.g. integrated electronics). With
reactive resins a broad range of properties can be accessed,
e.g. high refractive index or anisotropic refractive index in
the case of optical properties, but also electro-active polymers
can be integrated. For larger structures and the combination of
micro-and macro worlds injection molding of thermoplastics is a
powerful technology. Also there integration of inorganic
substrates is possible when the challenges of thermal expansion
mismatch and adhesion have been addressed successfully. In all
cases a profound knowledge of the materials and the
processing-property relationships is essential for a successful
implementation.